New in-situ results by Dr. Christine Wang and colleagues at the MIT Lincoln Laboratory (USA) have been presented in a recent paper . The team worked on improving the MOCVD growth of InP-based QCLs in a Veeco D-125 multi-wafer (3x2”) reactor. Dr. Wang reported two major findings:
(1) The growth of high-performance QCL structures requires the deposition of a complex sequence of coupled quantum wells (AlInAs, GaInAs). During this process, the cumulative Indium surface segregation has to be carefully compensated in the growth recipe to keep the targeted lattice matched throughout the full QCL structure.
(2) Even under optimized growth conditions, a certain in-terface-grading is unavoidable, especially at the GaInAs-to-AlInAs interfaces. However, optimum QCL performance can be achieved by taking into account these interface grading effects in the calculations of the QCL target structure.
EpiCurve® TT was the key to these findings. Fig. 3 shows in-situ reflectance at 450 nm and curvature of the two decisive MQW runs. Reﬂectance oscillations correspond to each barrier and well layer and each layer is easily resolved. In Fig. 3b, the high-resolution wafer bow sensing verified the compressive strain accumulation at the AlInAs-to-GaInAs interface. After recipe optimization, the 450 nm reflectance could be used as a characteristic finger-print of the formation of every single graded interface among the hundreds constituting a single QCL layers. Learn more about EpiCurve® TT at laytec.de/epicurve!
 Wang C.A. et al., Journal of Crystal Growth (2016)
While in-situ reflectance and temperature on a multi-pocket satellite susceptor can be measured very accurately, in-situ curvature monitoring is more tricky because it is rather challenging to find the wafer center. The new release of our control and analysis software EpiNet 2017 provides a solution for this problem. Fig. 1 shows the susceptor layout for a GaN/Sapphire run performed at Ferdinand-Braun-Institute (Berlin, Germany): Pocket #8 was loaded with a single 2" reference wafer, Pockets #5 and #6 contain three 2" wafers each, Pockets #1–4, 7 have dummy wafers.
In Fig. 2, the wafer bow signals of the pockets loaded with epi wafers are compared. The values of the multi-pockets comply nicely with the those of the single-pocket. Analysis functions for wafer bow like curve slope (marked by a red line) work well both on single and multi-pocket. Besides, the signal-to-noise ratio (SNR) of the measurements on multi-pockets (shown here without filtering) stays within spec like that of the single wafer pocket.
To learn about further new features of EpiNet 2017, please visit laytec.de/epinet.
See the figures in the Newsletter
Dennis Dachkovski will enforce our team as a sales manager. He will work closely with our customers and distribution partners in Asia. He brings a profound scientific background as a graduate in physics and valuable experience in process integration and thin film characterization which he gathered at Infineon.
Benjamin Klessen has joined LayTec as a customer support engineer to provide service, training and installation of LayTec systems at customer sites worldwide. Benjamin graduated in photonics (with a focus on optics and electronics) and has profound experience in service and installation of optical inspection tools.
See the photos of our new colleagues in the Newsletter
LayTec is proud to deliver its 2000th in-situ metrology system since its foundation in 1999! An EpiTT with the figure 2000 in its serial number has been shipped to Compound Semiconductor Centre (CSC, Cardiff, UK) – a joint venture between compound semiconductor specialists IQE and Cardiff University.
CSC works on providing a complete capability value chain from high-end R&D through product and process innovation to high value, large-scale manufacturing. According to Dr. Wyn Meredith, Director of CSC, “This EpiTT and other LayTec systems already installed in our labs provide unrivalled precision and sophisticated analysis algorithms, which is crucial for process optimization in semiconductor manufacturing environment.”
LayTec's founder and CEO Dr. Thomas Zettler commented: "It is significant that our 2000th in-situ tool is delivered to a research institution with a strong connection to industry. LayTec has always set a great value on cooperating with both industry and R&D. Until now, we have equipped hundreds of customers worldwide with state-of-the-art metrology, mainly in the field of LED and laser production. In the last few years we also entered the PV, display and advanced silicon markets. Meanwhile, our product portfolio covers all areas of process monitoring: in-situ, in-line, lab-line and map-line metrology. Due to this market diversification, we believe to deliver the next thousand tools much faster than before. We are proud that our tools make the related industries more effective and more productive."
LayTec is happy to annoucne the installation of its X Link® in-line at Astronergy in China! The tool is integrated into a production line of high-efficiency PV modules for in-line control of EVA or polyolefin cross-linking degree immediately after lamination. It allows for a 100% monitoring of produced PV modules. The measured data is directly fed into the Manufacturing Execution System (MES). The data helps to quickly optimize lamination process for better cross-linking quality by adjusting the heating zones and the duration of lamination. The result is a perfect lamination process, which is the key to high-quality modules. The whole measurement procedure is non-destructive and does not affect the functionality of the tested modules. Learn more about X Link on our website
LayTec has launched X Cal – a set of tools for on-site calibration of X Link®. X Cal consists of three components: X Cal-F calibrates X Link’s force measurement, X Cal-T – temperature measurements and X Cal-M – LXM reading (LXM= LayTec cross-linking metric). X Cal set is delivered with a certified calibration. The tool guarantees the high accuracy of X Link® systems, which is indispensable for process control and quality management in solar module production. It is recommended to calibrate X Link® after its installation or moving as well as once a year to fulfill the requirements of customer’s auditors. Learn more in the X Cal Data Sheet.
LayTec has sucessfully launched a new tool for monitoring of Light Induced Degradation (LID) in solar cells. The system LID Scope was demonstrated at three major PV events: SNEC (China) IEEE PVSC (U.S.) and EUPVSEC/Intersolar Europe (Germany). Our sales team could demonstrate LID Scope in action to several hundreds booth visitors, more than 100 qualitative leads have asked for a commercial proposal!
In China, LID Scope was awarded as one of the "SNEC Top 10 Highlights" for its economic benefits: the tool enables fast and comprehensive LID tests already in the lab on the solar cell level. It performs automated and repeatable degradation as well as routine tracking for fast production control and it is easy to handle.
At the SNEC conference, Dr. Dominik Lausch of Fraunhofer CSP held a talk about "Accelerated Quality Control for Light-Induced Degradation (LID) on solar cell level" and presented the results of his research with LID Scope (download the talk). According to Mr. Lausch, “The PV industry continuously develops different techniques to prevent the loss of solar cell performance in the field. With LID Scope, manufacturers can quickly check the success of these methods and optimize their production processes much faster and easier.”
PV Magazine interviewed the developers of LID Scope and published an article about how LID testing can help a PERC upgrade pay off (see May issue of the global edition). In the interview, Tobias Schenk of LayTec commented: “Cell producers need to be able to look closely at the LID effect as it has a direct impact on the price-per-watt they can charge.”
For more information please visit our LID Scope page.
At ICMOVPE XVIII, we presented the talk "MOCVD of InGaAsP/InP based device structures: full replacement of ex-situ process calibration by advanced in-situ metrology."
This work is a result of a close collaboration between the team of Tony SpringThorpe at the National Research Council of Canada, Christoph Hums and co-workers at Fraunhofer HHI (Germany) and LayTec.
During lattice matched growth of InGaAs on InP in an AIXTRON Crius reactor, the high-resolution wafer bow sensing (EpiCurve®TT Gen3 with ARS module) reached a resolution of 0.2 km-1! Two effects that contribute to the wafer bow were carefully separated: the lattice mismatch between layer and substrate as well as the vertical temperature gradient across the wafer resulting from temperature difference between wafer pocket and shower-head. In result, the lattice match of InGaAs to InP could be tuned in-situ with a ±50 ppm resolution – an accuracy that formerly could be achieved only by ex-situ X-ray diffraction (XRD). Learn more on our InP page
In our newsletters in April 2016 and June 2015 we reported on XRD gauged nk database improvements for InGaAsP and InGaAlAs on InP and for ternary/quaternary materials on GaAs. The next release of LayTec's control and analysis software EpiNet 2016 (scheduled for Q4/2016) will offer completely new analysis features for our customers interested in high-accuracy statistical process control (SPC) of related device growth processes.
For measurement examples please visit our website pages about InP based and GaAs based materials.
More than 80 researchers and engineers took part at LayTec's in-situ seminar in conjunction with ICMOVPE XVIII. They discussed the latest research results and learned about new in-situ metrology developments. Dan Koleske of Sandia National Labs (USA) presented in-situ results of AlN/sapphire growth measured by EpiCurve®TT at his Taiyo Nippon Sanso SR4000 reactor. The talk of Gary Tompa of Structured Materials Industries (SMI, USA) focused on integration and utiliziation of EpiTT in SMI’s Ga2O3 MOCVD system. Hilde Hardtdegen (Research Center Juelich, Germany) reported on finding narrow growth temperature windows for novel Ge1Sb2Te4 2D materials by combining reflectance and temperature sensing of EpiR TT at her AIX 200 reactor.
Finally, Oliver Schulz of LayTec gave an overview on latest modular adaptations of LayTec’s new Gen3 product lines to AIX Crius, AIX 6x2” and Veeco K700 reactors [download the talk]. Following the tradition, the second half of the seminar was devoted to in-depth discussions with and between our customers. For a PDF copy of our customers' talks or to receive information about our next seminars please contact firstname.lastname@example.org.
VCSELs grown on GaAs are currently emerging as a leading technology in rapidly expanding markets like Gesture Recognition, 3D imaging, datacomm and others. Following the request of our customers and utilizing the modular concept of our new Gen3 in-situ platform, LayTec has customized and expanded the related in-situ metrology performance for VCSEL epitaxy. In May, one of our lead users in Europe placed the first order for such a system called EpiTT/VCSEL. The tool will be shipped by the beginning of 2017. Please visit the VCSEL page of our website to learn more about EpiTT/VCSEL and EpiCurve®TT/VCSEL
AlGaN buffer layers with high Aluminum content are necessary for optimal UV-C LED performance. But their Band-Edge lies below 300 nm, so the established 405 nm in-situ reflectance is insensitive to the surface morphology of such AlGaN layers. To monitor precisely both AlGaN growth rate and surface morphology during UV-C LED epitaxy, LayTec offers an additional 280 nm reflectance channel that employs a UV-C LED as a light source. For more information please download our Newsletter
Detecting thin-film strain in-situ during epi growth through the tiny openings of the showerhead view-ports is a challenge. However, with our advanced software algorithms we have further improved the signal-to-noise ratio of EpiCurve®TT by a full order of magnitude. With this improvement, in-situ strain balancing or AlGaN lattice constant tuning is now possible with accuracy levels formerly known only for ex-situ XRD methods. Learn more in our Newsletter
We are proud to announce that AIXTRON SE has qualified EpiNet 2016, LayTec’s latest control and analysis software for EpiTT and EpiCurve® TT products. EpiNet 2016 is all about turning your metrology system’s in-situ data into high-level information. Dr. Christian Geng, Director of Technology at AIXTRON SE, said: “With EpiNet 2016, our customers have access to key features of LayTec Gen3 metrology tools on our AIXTRON’s MOCVD platform. The improved performance and related customized upgrade packages of EpiNet 2016 will add further values to AIXTRON driven epitaxy processes.” For more information about EpiNet 2016 extended analysis capabilities and features please contact email@example.com.
LayTec is proud to announce that IQE plc has purchased a large number of LayTec's latest metrology systems for a fab-wide MOCVD process control. In close collaboration with IQE, we have implemented automated and highly precise new analysis algorithms into our Gen3 metrology tools, which utilize an updated XRD gauged high temperature nk database of AlGaAs. This was the key to meet the demands of the world's leading compound semiconductor wafer foundry. With LayTec's in-situ metrology, the MOCVD systems of the fab can be tuned much faster to new and usually complex processes for best serving IQE's large customer base.
Matthew Geen, Engineering & Operations Director at IQE commented: ”As the global leader in wafer outsourcing IQE is committed to deliver the highest product quality standards to its customers. LayTec’s new unrivalled growth process analysis offers a compelling alternative to expensive calibration runs by enabling us to extract material parameters in-situ during production.”
According to LayTec's CTO Dr. Kolja Haberland: “LayTec is delighted to have worked closely with IQE, the world leading outsource manufacturer of epiwafers, to demonstrate the most advanced in-situ monitoring solutions and new algorithms for analysing critical growth parameters in a high volume, semiconductor manufacturing environment. Our systems cover a complete range of thin-film applications, providing access to all significant thin film growth parameters.”
We are looking forward to the first results at IQE!
Ultra-violet (UV) pyrometers like Pyro 400 have to collect very low intensity 400 nm thermal emission out of the GaN buffer layers. Until recently, emissivity correction was not possible for low noise 400 nm temperature reading and Fabry-Perot oscillations (FPOs) in the temperature signal were unavoidable. However, LayTec’s new Pyro 400 Gen3 is now the first UV pyrometer with full emissivity correction. It uses a separate 410 nm broad-band reflection for emissivity correction and the three narrow-band reflectance channels of EpiTT (405/633/950 nm) remain in full operation. The system is now available for Aixtron G4/G5 planetary reactors and Veeco K700 reactors. Learn more about advantages of the Gen3 product line and find the results of
LayTec's latest development Pyro 400 Gen3 comes to the market with a brand-new temperature calibration tool: AbsoluT 400! LayTec’s patented AbsoluT technology keeps wafers in hundreds MOCVD systems world-wide at the absolute temperature scale of the National Metrology Institute of Germany (German name: Physikalisch-Technische Bundesanstalt - PTB). AbsoluT is used for temperature calibration through the original viewport with unrivaled accuracy (ring-to-ring, reactor-to-reactor and run-to-run calibration). Read more about qualification results of AbsoluT 400 on our website
LayTec is proud to announce the market launch of LID Scope - the first commercially available system for simulation and monitoring of LID! LID Scope is a table-top system that helps to quantify the expected performance loss of any solar cell directly at the line or in the lab. The tool performs accelerated or real-life degradation tests fully automatically. It delivers highly reproducible results and a permanent monitoring of Voc changes by integrated metrology. These features make the tool an inevitable part of quality control and production optimization in PV industry.
LID Scope degrades cells in a well-controlled procedure with electrical current and high temperatures by applying novel physical models developed by Fraunhofer Center for Silicon Photovoltaics (CSP) in Germany (patent pending). For the first time, cells can be degraded in a repeatable way, which means that LID Scope offers identical LID performance control from line to line and from lab to lab.
Tobias Schenk, president of LayTec in-line GmbH, commented: “Since the LID effect has a direct influence on the price-per-watt, LID Scope will affect the negotiations of cell producers and their customers. They can now refer to ‘standardized’ degradation procedure and exactly quantify the loss, thus eliminating costly safety margins.”
Dr. Dominik Lausch, the researcher at Fraunhofer CSP, said: “Because LID is an obstacle that will threaten the PERC business, a lot of techniques have been and will be developed to prevent the loss of solar cell performance in field. With LID Scope, manufacturers can control the degree of success of these methods and optimize their production processes much faster and easier.”
Learn more about LID Scope on the product page or make an appointment with our sales team for product demonstration at one of these trade fairs:
Together with Dr. Tony SpringThorpe’s team at National Research Council of Canada and Christoph Hums and his co-workers at Fraunhofer HHI Berlin (Germany), LayTec has further improved the accuracy level of its nk database for these two quaternary material systems. For this highly precise nk database, growth rates and accurate lattice match were carefully matched to ex-situ XRD. Learn more here
At Jenoptik Diode Lab (Germany), LayTec EpiTTs monitor MOCVD growth of edge emitting laser bars. The tools are routinely used to calibrate growth rate and composition during calibration runs as well as to control production runs. Specific key values, such as temperature or growth rate of specific layers on specific wafers, are extracted from the in-situ data and transferred into the MES (manufacturing execution system) for SPC (statistical process control). So, process stability can be monitored run-to-run and potential deviations can be detected immediately, paving the way for run-to-run control. For more information please visit our APC page
A major European semiconductor manufacturer has qualified LayTec's EpiNet-SECS/GEM software package for MES integration in his power electronics production line! The software continuously transfers comprehensive wafer related in-situ metrology data to the fab’s MES system throughout MOCVD runs: local wafer temperature, reflectance and wafer bow of up to 256 wafer zones. Furthermore, at the end of each epi run, the latest version of this software forwards to MES additional SPC information on growth rates, film compositions and surface roughness of pre-selected epi-steps.
Learn more about EpiNet software
Temperature measurements during MOCVD growth of GaN-on-silicon (GaN/Si) divices is rather challenging. Theoretically, conventional infra-red (IR) pyrometry should be sufficiently because the silicon substrate is IR absorbing in the full range of relevant growth temperatures. However, one artifact makes the feed-back control difficult and prohibits precise statistical process control in industrial applications: when GaN is grown, the temperature signal starts oscillating.
We searched for a solution together with our partners at Otto-von-Guericke University of Magdeburg (Prof. Armin Dadgar and his team) and FBH (Dr. Frank Brunner) and found out that, no matter how perfect the IR pyrometer is, these oscillations are inevitable. They are caused by a complex interaction between two effects: the IR transparent GaN/AlGaN strain-engineering and the defect reducing buffer structure on the one side, and, on the other side, the thermal IR radiation out of the silicon wafer that passes through the grown structure. Our solution was to use a pyrometry wavelength range in which the complex buffer layer structure Si/AlGaN/GaN/LT-AlGaN/GaN is not "visible" for the pyrometer.
Hence, we took LayTec's ultra-violet (UV) pyrometer Pyro 400, which was developed some years ago for GaN-on-sapphire growth in LED industry. The results were so overwhelming, that we publish them now, although scientific papers with a detailed root-cause analysis are still in the pipeline and will be publish later this year. The UV pyrometer gives a very stable wafer temperature signal without oscillations during GaN growth.
Furthermore, it became clear: the remaining oscillations in the IR pyrometry signal (red) are not the most important artifact. Due to interactions of the thermal IR radiation with the internal structure of the GaN/Si buffer, there is an additional downshift in this signal by about 15K! This effect we attribute to the fact that the thermal IR radiation coming out of the silicon loses its intensity while passing the relaxation area close to the Si/GaN interface. These internal straylight losses depend on the Fabry-Perot resonance situation with the total GaN thickness and, therefore, also contribute to the IR temperature oscillations.
Please find the detailed report on our
In October we announced the launch of LayTec's next generation in-situ metrology. Now, EpiTT Gen3 is available as the first representative of this product class!
What is new in Gen3? The backbone of the metrology’s hardware and software is modularity. The new concept offers a much wider range of process specific customizations without compromising the robust and accurate performance our products are known for. Furthermore, the 24/7 operation is improved by separating data acquisition (based on ARM processors) from metrology control and analysis (based on MS Windows PC).
In addition, Gen3 offers a significantly extended choice of process interfaces, e.g., SECS/GEM for communication with MES systems and Modbus for RIBER’s latest Crystal XE software for MBE. Besides, the real-time and post-growth data analysis functionality has been further improved. Several completely new hardware components can be now combined with well proven working-horse modules that, of course, have been integrated into the new Gen3 platform, too. ...more
For UV LEDs, the emitted light usually exits the device structure through the sapphire substrate. Therefore, double-side polished (dsp) sapphire is frequently used. In addition, the front surface of the sapphire substrate can be modified by nano-patterned sapphire substrates (pss) for enhanced light extraction. Both substrate specifics often cause unrecognized artifacts in temperature sensing. EpiTT Gen3, however, comes with new software algorithms that take these specific effects into account. For measurement examples please visit our UV LED page
LayTec's in-situ metrology tool of the new generation EpiTT Gen3 offers a lot of advances for UV LED processes. Among them is the possibility to choose between two types of metrology heads: fiber-optical heads and the new parallel-beam heads. The latter is the tool of choice, e.g., for Close Coupled Showerhead (CCS) reactors, where the wafer-showerhead gap is adjusted during the run to avoid pre-reactions and achieve high growth rates in UV LED processes. The measurement data on our UV LED page show that EpiTT Gen3 with parallel beam heads delivers a very stable reflection and temperature signal despite the gap variation. ...more
Starting with Q1/2016, LayTec will ship in-situ metrology tools (EpiTT, EpiCurve® TT and Pyro 400) as part of the new and modular Gen3 class. This 3rd generation of in-situ metrology offers a whole number of significant technology advances and is more flexible in customization to the needs of specific epitaxy processes. An important example of these improvements is our recent metrology progress for UV LED related MOCVD. Since 2010 LayTec has been working together with the Joint Lab GaN Optoelectronics of FBH (Berlin, Germany) and Technical University of Berlin (Group of Prof. M. Kneissl). Within the Zwanzig20 consortium “Advanced UV for Life”, our research target is the next generation technology for UV-B and UV-C III-Nitride-based LEDs. Find more about our participation in research consortia here
In the course of LayTec's cooperation with FBH in the consortium "Advanced UV for Life", FBH scientists (Group of Prof. Markus Weyers) have developed a high temperature (HT) MOCVD process for growing low-defect-density AlN/sapphire templates for UV LEDs. The split of the UV LED growth in two separate steps in two different MOCVD systems fully avoids the possible memory effect related interference of AlGaN processes with the growth of high quality AlN buffers. Find more on our UV LED page
At the recent Metrology Workshop during ICNS 2015 in Beijing LayTec was happy to welcome more than 60 guests! Prof. Dabing Li of Chinese Academy of Sciencies (CAS) reported about AlN buffer optimization for UV LED growth by means of the 405 nm reflectance. Dr. Ding Li (FBH) presented in-situ data of surface morphology during GaN growth on Ga2O3. Christoph Berger (Otto von Guericke University Magdeburg, Germany) held a talk on compensation of Ge-doping memory effects in III-nitride processes, i.e. in highly doped GaN/GaN:Ge DBRs using 405 nm reflectance. This technique is also of high importance for avoiding Ga carry-over (memory) effects in AlGaN/AlN structures of UV LEDs.
You can download Prof. Dabing Li's talk here
For other talks, please visit the page Seminars
LayTec's cooperation with JSun International Ltd. is bearing fruits: In the last months we had an increasing number of orders from China. Our sales in China grow not only by winning new customers, but essentially due to repeated orders from large scale solar cell and module manufacturers. We are happy to benefit from JSun's experience and their well established sales and distribution network in China!
Hanwha Q CELLS GmbH (Germany) has established LayTec's X Link® into production of their PV modules. Heribert Raaf, Senior Vice President Manufacturing Thalheim of Hanwha Q CELLS stated: “The lamination process is one of the most critical production steps of module manufacturing. Thanks to LayTec X Link®, ensuring the high quality of our lamination process and the corresponding quality controls have become faster and easier. Implementing this innovation in our production line is a further step in our commitment to provide top-notch quality PV modules. We are dedicated to making solar power the most reliable source of energy."
Meanwhile, Hanwha Q CELLS has deployed X Link® to all of its production sites worldwide to ensure high standard quality control of EVA encapsulation. At the EU PVSEC in Hamburg next week, Hanwha Q CELLS will present X Link® results in the poster "Evaluation of gel content measurement method for mass production of glass-foil based crystalline silicon PV modules". The tests at Hanwha have proven that X Link® rovides extremely accurate measurements, faster and more exact process control, quality control, recipe evaluation and laminator characterization and enables an early detection of possible failures. For more information please ask firstname.lastname@example.org for the PDF file of the poster.
LayTec takes pride that its unique metrology system X Link® fulfills the stringent solar manufacturing requirements of REC. X Link® allows fast non-destructive EVA cross-linkage testing directly integrated in production processes.
For more information please download our press release
A new version of EpiCurve® TT has been developed for combined reflectance, wafer temperature and wafer bow measurements on large single-wafers in D125 high-speed rotation reactors. The first system will be shipped to a customer in USA in September 2015. It closes a technology gap formerly existing for large single wafer configurations in high-speed rotation reactors due to limitations of scanning single-beam deflectometry. LayTec combined in this system its high-resolution multi-beam wafer bow sensing with 3-wavelength reflectance and wafer temperature measurement. The system is equipped with our very latest EpiNet software package that allows for thickness and composition monitoring for specific material classes at an accuracy level formerly reached only by XRD. For more information, please download the report in ournewsletter.
At last week’s OMVPE Workshop in BigSky (Montana) Dr. Frank Brunner presented his latest results on growth of (11-22) GaN / r-PSS in an AIX 2600G3-HT reactor (8x4” configuration). He underlined in his talk that cost-efficient growth process optimization for these semi-polar GaN structures on 100 mm PSS substrates would not have been possible without comprehensive in-situ metrology. Hence, an EpiCurve® TT (for reflectance and wafer bow sensing) and a Pyro 400 (for GaN temperature control) worked together by utilizing the two viewports of this (modified)Aix 2600G3-HT reactor top-plate. In Fig. 2 is shown how all details of the highly complex growth mode show-up in the combined reflectance, wafer bow and temperature data. Please see a copy of all the related slides.
For more information, please download the report in ournewsletter.
Recently LayTec and our R&D partners published high-accuracy high-temperature nk data of Arsenides and Phosphides enabling for these materials in-situ process control of layer thickness and composition at the same level of accuracy as XRD or PL [CS ManTech 2015 and EWMOVPE 2015]. At the forthcoming ICNS-11, we will present a similarly expanded and improved nk database for the III-Nitrides as part of the latest version of our EpiNet software. These high accuracy nk data in conjunction with Pyro 400 wafer temperature control will open the pathway to a more comprehensive and direct SPC of III-Nitride based manufacturing on pss, silicon and, most importantly, on GaN wafers.
For more details please see the copy of slides as presented at OMVPE 2015.
To learn more, please download our newsletter.
At LED Forum/Semicon China 2015 Dr. Ian Mann (CTO of BluGlass) reported on latest progress in remote plasma CVD (RPCVD) for manufacturing of high-brightness LEDs. For verifying the success of the reduced temperature processes (p-GaN) and reduced cost approach (N2 precursor). Dr. Ian Mann applied EpiTT and EpiCurve® TT in-situ metrology on the D180 platform modified for RPECVD. To learn more, please download our newsletter.
Dr. Arnab Bhattacharya of Tata Institute in Mumbai, India, reported at last week’s LayTec in-situ Seminar (EWMOVPE, Lund, Sweden) on latest in-situ results for a completely new type of growth process: MOCVD of GaN on transitionmetal dichalcogenides (WS2, MoS2). These new 2D materials have a graphene-like structure and obviously are suited as substrates for III-Nitride growth. While searching for the best growth parameters Dr. Bhatacharya’s team used Lay- Tec’s EpiTT for real-time observation of growth rates and growth modes (see Fig.1). Please, see www.laytec.de for a copy of the related slides.
You can find the summary of his report in the June issue of our newsletter.
Operating MOCVD in III-V foundry businesses faces the specific challenge of frequent change of growth recipes for different customers with specific MOCVD re-calibration needs. Therefore, at recent CSManTech latest progress in fast and high-accuracy in-situ calibration of AlGaAs composition and AlGaAs growth rate was presented in a joint contribution from JENOPTIK, NRC Canada and LayTec. In-situ reflectance based AlGaAs process calibration in conjunction with AbsoluT based GaAs wafer temperature sensing can fully replace established but time-consuming ex-situ calibrations (XRD, PL and others). Thereby this new approach shortens significantly the non-productive recalibration time between MOCVD runs for different customers. For more details please see the copy of slides as presented at CSManTech 2015 on www.laytec.de.
For more information, please download the report in our newsletter.
In December 2014, an OSRAM led joint R&D initiative started its work: “Integrated high-volume manufacturing of LEDs along the manufacturing chain from large wafers to panels” (4 industry partners and 2 Fraunhofer Institutes). Based on our expertise in integrated metrology, LayTec contributes to this consortium with innovative metrology systems for supervision and characterization of LED wafers and panels in manufacturing lines. The project is supported by German BmBF (initiative: “photonic process chains”) under grant 13N13132. Learn more in our newsletter!
In a collaboration between LayTec and Prof. Dirk Rueter´s group at University of Applied Sciences Ruhr West a breakthrough has been achieved regarding the real-time monitoring of InGaN/GaN quantum well emission wavelength during MOCVD growth. It is well known that room temperature wafer based photoluminescence (PL) measurements provide an excellent forecast of the emission wavelength and emission intensity of the later LED devices. Recently, a prototype in-situ PL system worked simulatnneously with a LayTec Pyro 400 in a commercial multi-wafer MOCVD reactor. The related paper  was rocketed immediately to the status of “most downloaded Journal of Crystal Growth articles” from Science Direct. This work is supported under grant KF3242801NT3 by BMWi (German Federal Government).
The group of Prof. Henning Fouckhardt at Kaiserslautern University of Technology recently published  their latest results on the use of a LayTec EpiRAS® TT metrology tool for optimizing both MBE growth and reactive ion-etching (RIE) of AlGaAs structures. Reflectance-Anisotropy signatures have been used in order to investigate the GaAs and AlGaAs surface status under various etching procedures in the RIE chamber. Optimized etching conditions create perfectly smooth etching surfaces and therefore in the reflectance trace (see Fig. 1) the in-situ signatures during RIE nicely resemble the (inverted) in-situ reflectance traces of the former MBE growth of the same structure.
In a collaboration between LayTec and University of Ilmenau (Germany) it was demonstrated that an EpiTT with optimized hardware and software (EpiTT 3DStaR) can analyze quantitatively nano-scaled SiO2/SiNx multilayerstacks (see Fig.3). The thicknesses determined by in-situ are fully consistent to transmission electron microscopy (TEM) images. Learn more in our newsletter and on EpiTT product page. Please download the application note " EpiTT 3DStaR for PECVD multilayer stacks".
Dr. Silvia Schwyn Thöny of Evatec presented in her recent presentation at FOC 2014 latest results on strain engineering for optimized plasma assisted evaporation of SiO2 and TiO2 multi-layer structures. First, by separate variation of deposition rate, gas flow and plasma power the related film stress has been determined (Fig.2). Secondly, the deposition recipes have been optimized for minimum total stress in the SiO2/TiO2 multi-layer structures. For further information please download the presentation of Evatec and learn more on EpiCurve® TT product page.
Researchers at Ferdinand-Braun-Institute in Berlin successfully applied EpiCurve® in-situ metrology for optimizing etching recipies in an ICP-RIE plasma etching tool (SI 500, Sentech). With standard etching recipes the SiC/GaN wafer (pasted to a glass or sapphire carrier) frequently cracks because it suffers from a ±50μm wafer bow due to vertical temperature gradients and differences in the thermal expansion coefficients of carrier, substrate and GaN. By means of EpiCurve® in-situ strain engineering the wafer bow was kept down to ±20μm (see Fig.1) and wafer cracking can be completely avoided. To learn more, please download the report in our newsletter and the presentation of "ICP Etching Process Improvement by in-situ metrology" on EpiCurve® TT product page.
Translucent of Palo Alto, CA, has recently published its latest results on novel insulating, single-crystal rare-earth-oxide (REO) sub-buffers that allow for extremely low-defect growth of GaN on silicon. LayTec’s EpiCurve® TT was used for optimizing this complex MOCVD process targeting power electronics applications. We refer to  for further reading ( Compound Semiconductor, Oct. 2014, p. 28). Learn more in our newsletter and on EpiCurve® TT product page.
On November 6th AIXTRON presented its latest generation of MOCVD reactors for HB-LED manufacturing at the SSL China conference. The advanced feed-back control capabilities of these reactors are based on two fully integrated LayTec OEM metrology sub-systems (Inside MiniR and Inside TTC) with typically seven metrology heads in total. Emissivity corrected susceptor surface temperature and double wavelength reflectance is provided by the industry proven LayTec in-situ metrology. As additional options also wafer bow and GaN surface temperature can be measured by Inside MiniRC and Inside P400 (OEM version of LayTec’s Pyro 400). Aixtron’s and LayTec’s engineering teams worked closely together in orderto provide this market leading in-situ metrology solution for both our customers in the LED industry. For more information, please download the report in our newsletter.
On October 7th the Royal Swedish Academy of Sciences has decided to award the Nobel Prize in Physics for 2014 to Isamu Akasaki, Hiroshi Amano and Shuji Nakamura. LayTec is congratulating! We take the opportunity to refer to one of the first papers published by Shuji Nakamura regarding the III-Nitride bufferlayer optimization:“In-situ Monitoring of GaN growth using interference effects”. Even today, 23 years later, it is highly educating on how in-situ metrology can be used for studying in real-time the evolving surface morphology in advanced thin-film processes (Fig.1). To learn more, please download our newsletter.
Jsun and LayTec signed cooperation agreement regarding sales and service cooperation in the China photovoltaics (PV) market. Jsun is a well established distributor of advanced production equipment for solar cells and modules. Through cooperation with JSun LayTec will provide its Chinese PV customers superior metrology tools and services.
Researchers from Otto-von-Guericke University (OvGU) in Magdeburg presented their latest results on InAlN DBR growth on sapphire last month at ISGN-5 in Atlanta. Growth of InAlN DBRs has to be performed at rather low growth rates for avoiding surface roughening. Hence, the challenge is to keep all growth conditions in-spec for several hours. You can find the full talk in our download library and a summary of this report in the
Jenoptik offers the entire process and technology chain in the field of GaAs based diode lasers (see: www.jenoptik.com/en-diode-laser). Recently, at CS Mantech in Denver, Jenoptik presented in a joined contribution with Ferdinand-Braun-Institute (FBH) on “In-situ Curvature measurements applied to MOVPE-based growth of edge-emitting diode lasers” latest results on how in-situ wafer bow measurements can be used for immediate re-calibration of precursor settings after reactor maintainance.
At the annual conference of the German Society for Crystal Growth (DGKK) last December, Matthias Wieneke of Otto-von-Guericke University in Magdeburg (Germany) reported about the impact of LT AlN IL on a-plane GaN films. For the studies, his team applies EpiCurve® TT AR – an in-situ metrology system with advanced curvature resolution (AR). We summarized the result of the study in the February issue of our newsletter
For several years, graphene has been the subject of intense research activity aimed at exploiting its unique properties. Although the growth of graphene is a very new and complex process, LayTec has developed a solution for in-situ reflectance analysis of the surface changes during growth. For details of the study and the first tentative results please visit our website page Advanced R&D or ask for our Graphene Application Note via email@example.com
To reduce the wafer bow of GaAs-based laser structures at room temperature, our customer Dr. Andre Maaßdorf and his team at FBH Berlin (Germany) have developed a special scheme for strain engineering: they add phosphorus (P) and replace AlGaAs by AlGaAsP in a distributed manner. Find more about this research on our website.
Dr. Tony SpringThorpe of the National Research Council of Canada reported recently about fast and easy temperature calibration of all 3 heating zones of his showerhead reactor. He uses LayTec’s AbsoluT for calibration of EpiTriple TT that monitors the growth of As- and P-based devices by 3 measurement heads at 3 different viewports. You can find the summary of his report in the December issue of our newsletter.
A major challenge of the HVPE GaN growth is the bowing of the free-standing GaN after its self-separation from the sapphire substrate. With LayTec's in-situ system EpiCurve® TT researchers at the Ulm University in Germany proved that the initial strain of the MOVPE template has a great impact on the final bowing of HVPE samples and on the remaining curvature of separated GaN wafers. The tool helped the team optimize the growth conditions during MOVPE template growth and monitor the strain during the subsequent HVPE bulk growth. Please find the report summary and the in-situ measurement data from Ulm in our newsletter.
To improve the production process of Cu(In,Ga)Se2 thin film modules, it is essential to ensure the quality of the absorber. For this purpose, LayTec‘s spectroscopic photoluminescence (PL) system PearL has been evaluated by the German solar equipment and module manufacturer Manz CIGS Technology GmbH. Measurements on more than 2000 production and test modules proved that PearL has numerous advantages under production conditions:
You can find the complete report with measurement data in our latest in-line newsletter
In the last 2.5 years, a group of leading German companies and research institutions collaborated in a joint project on the production of highly efficient organic devices on flexible substrates used in a novel roll-to-roll process technology. LayTec in-line GmbH was part of this R2flex consortium, which was co-funded by the German government, and contributed to its work with metrology expertise. Recently, the results were officially announced at www.printedelectronicsworld.com.
Within this collaboration, LayTec developed optical methods for in-line characterization of complex organic layer structures regarding layer thickness and homogeneity. Direct optical measurements can now overcome the shortcomings of standard quartz measurements. According to Tobias Schenk, the president of LayTec in-line GmbH, “This cooperation paved the way for LayTec‘s competence in OLED applications. The newly developed methods and algorithms can now be transferred into production of organic structures and are already applied in other LayTec systems used for roll-to-roll processes. We are proud to be a part of the organic revolution on the LED market.“
For further information please contact firstname.lastname@example.org
LayTec is proud to announce that Epistar Corp. has qualified LayTec´s in-situ metrology system Pyro 400 for its GaN LED production. The worldwide leading LED manufacturer based in Taiwan will now use high accuracy GaN surface temperature sensing with Pyro 400.
The head of the Epitaxy Engineering Division at Epistar commented: "We are satisfied with GaN surface temperature measurement provided by Pyro 400. The tool helps us further improve MOCVD controllability and LED production yield."
Mr. Tom Thieme, director marketing & sales at LayTec, commented, “We thank the team at Epistar for working together with LayTec’s application engineers so closely. Through collaboration with this important and innovative customer, we have established our UV pyrometry tool in Epistar’s daily LED production application. We successfully demonstrated that precise wafer surface temperature control gives room for even further LED yield improvement and cost reduction.”
Learn more about Pyro 400 on our website
or download the PDF of the press release
In-situ monitoring provides a great deal of valuable information for developers and producers of multi-junction solar cells. It can determine interface quality; the thickness, doping level and composition of every layer as well as wafer bow. Compound Semiconductor Magazine published an article that reports about the application of LayTec’s in-situ metrology tools for development and production of concentrator photovoltaic cells (CPV). Follow this link to read the article
On August 25, LayTec‘s 18th international in-situ seminar took place in conjunction with the ICNS in Washington, USA. We were pround to welcome international experts who presented their latest in-situ results of nitride growth monitoring:
Neil Gerrard, managing director of LayTec UK Ltd, presented a newly developed method for pre-selecting patterned sapphire (PSS) wafers according to pre-bow and PSS uniformity. Our customers took the opportunity to check their PSS wafers on-site.
LayTec‘s head of R&D Kolja Haberland had a talk about our new product developments. Oliver Schulz, the chief customer officer of LayTec, explained the new concept of LayTec Premium Care.
Temperature characteristics of laser diodes (LDs) on GaAs substrate depend on the quality and the thermal resistance of InGaAs metamorphic buffer layer. At the Electronic Materials Symposium (July 2013, Japan), NTT Photonics Laboratories (NTT) presented a new method for optimization of the metamorphic buffer layer for freestanding quasi-InGaAs substrates.
Mr. Ryo Nakao from NTT uses LayTec‘s in-situ metrology system EpiCurve® TT to improve layer thickness and indium content in order to fabricate a thin InGaAs metamorphic buffer with low thermal resistance. The in-situ tool helps understand the MOVPE growth conditions and shows the changes in wafer curvature caused by residual strain during MOVPE growth.
Please find the details of the research including in-situ measurement screenshots in our PDF newsletter
Recent tests performed with a major industrial customer demonstrated that LayTec‘s X Link metrology system can be applied for evaluation of the cross-linking degree of polyolefins just as easy as for the well established EVA. Find the details about the tests in our newsletter
LayTec in-line GmbH has won this year’s Intersolar AWARD in the category “PV Production Technologies“ for X Link – a revolutionary metrology system for non-destructive evaluation of the EVA* cross-linking level immediately after lamination. Every year, the North America Intersolar Jury recognizes the best of the best in solar projects and photovoltaic (PV) production technologies. The winners in the PV Production Technologies category were judged on the degree of technological innovation, technical and environmental benefits, economic benefits and proof of innovation.
LayTec’s X Link was developed in collaboration with the leading applied research organization Fraunhofer USA and is the only non-destructive system available today for the inspection of EVA cross-linking. The tool can be integrated into every solar module production line and provides for long-term process stability, high yields, 100 % quality and low production costs.
The AWARD was announced on 10 July at the Intersolar North America exhibition and conference in San Francisco. According to Intersolar event coordinators, the introduction of the PV Production Technology category is a nod to the region’s reputation as the epicenter for the semiconductor industry and related technologies.
For further information please contact email@example.com
or visit www.intersolar.us/en/news-north-america/intersolar-news.html
*EVA = ethylene vinyl acetate
LayTec is proud to announce its cooperation with Meyer Burger, a global technology group specializing in systems, product equipment and services along the photovoltaic value chain including the manufacturing processes for wafers, solar cells, solar modules and solar systems (www.meyerburger.com). Combined efforts of both companies resulted in the world’s first fully integrated EVA cross-linking metrology solution for PV module production lines.
Metrology experts of LayTec and lamination specialists of Meyer Burger together developed a stream-lined solution for process optimization and yield enhancement in module manufacturing lines. The measurement heads are directly integrated in the cooling press of Meyer Burger laminators. They facilitate closed loop process control and 100% quality assurance of EVA lamination. The system fully replaces slow, error-prone and costly off-line analysis methods.
Philippe Baur, CEO Meyer Burger Division Module, says: "Until recently, the guaranteed life-time and long term stability of a module was calculated by carrying out destructive off-line tests on less than 1% of the modules and then statistically extrapolating the results for end customers. By integrating original OEM technology into the non-destructive lamination process control, our customers will now be able to undisputedly prove the long-term stability of 100% of their modules.”
Tobias Schenk, president of LayTec in-line GmbH, adds: “Based on in-line and off-line X Link technology, certifiers can now refer to a non-destructive and repeatable standard method for line and fab certifications.”
An upgrade of existing Meyer Burger laminators is possible.
For further information please contact firstname.lastname@example.org or visit the website of Meyer Burger with the detailed information about the integration of X Link.
LayTec and the Nanometer Structure Consortium at Lund University (nmC@LU) in Sweden have jointly developed a solution for real-time quantitative monitoring of III-V nanowire growth. The team of Prof. Lars Samuelson used LayTec’s spectroscopic in-situ reflectometer EpiR to monitor the nanowire epitaxial process in an AIXTRON 200/4 reactor. You can find more on our Nanowire page!
A successful application of SolR® by a confidential industrial customer has proven the extreme sensitivity of the in-line metrology tool. In-line measurements of thickness homogeneity directly after deposition of a thick CIGS absorber layer and a thin CdS buffer layer of less than 50 nm showed that the thickness is inhomogeneous, however, all modules have a similar pattern of thickness distribution. The CIGS layer is typically thinner in the center than at the edges, the CdS layer has an S-shaped thickness distribution. Furthermore, in case of the CdS layer, a certain systematic variation of the production line has been identified by statistical process analysis: the mean CdS thickness (median) increases with the progress of the process time.
For the screenshots of the measurements and for further information please download our newsletter.
LayTec in-line GmbH has signed a distribution agreement with Bergen – a leading service and sales company for photovoltaic (PV) and electronic manufacturing industries in India. Bergen has 20 years experience of representing leading international technology companies in India and is a part of an extensive network within different industrial branches. We are confident that Bergen is an ideal partner to introduce LayTec‘s in-line metrology for PV manufacturing and other large area thin film applications in India!
In his invited talk at the LED Technology Forum in Singapore (7-10 May), Dr. Sudhiranjan Tripathy of IMRE (Institute of Materials and Research Engineering, A*STAR) revealed the latest results of GaN growth on 200 mm diameter silicon. His team uses LayTec‘s in-situ monitoring system EpiCurve®Triple TT in the development of epiwafers for InGaN/GaN light emitting diodes and GaN power electronic devices. EpiCurve®Triple TT is ideally suited for 200 mm real time wafer characterization because of its 3 sensor heads for radial analysis of growth conditions. It provides wafer bow and temperature measurements, as well as simultaneous detection of growth rate and surface morphology.
According to Dr. Tripathy‘s team, LayTec in-situ metrology is a key element for identifying the epitaxial process optimization potentials. In comparison to the time consuming, destructive ex-situ cross section transmission electron microscopy analysis, the in-situ tool provides real time information on growth thickness and homogeneity already during growth. LayTec’s system has reduced significantly IMRE‘s R & D cycles for epitaxial growth optimization and enables faster industrialization of the GaN on Si technology.
LayTec has signed a strategic OEM agreement with Evatec Ltd. (Switzerland, www.evatecnet.com) – a leading supplier of thin film deposition systems to semiconductor and optics. LayTec will equip Evatec with high precision in-situ metrology tools for versatile process control. Evatec’s evaporation, sputter and PECVD systems find their applications in the MEMs, optoelectronics, precision optics as well as semiconductor markets.
The OEM partnership enables an ongoing close cooperation for integration of advanced in-situ metrology in Evatec’s reactors. LayTec’s metrology tool EpiCurve® TT is already successfully applied on Evatec sputter systems for stress management of metal multi-layers for opto-electronic. EpiCurve® TT enables strain-engineering of the multi-layer structures by real-time tuning of the sputter parameters! The results were presented at CS International Conference in March 2013.
Evatec’s Senior Process Engineer Silvia Schwyn Thöny commented: “With LayTec’s state-of-the-art in-situ metrology we are able to meet the growing demands on precise process control and optimization, which is the key to high yields and low costs.”
„For LayTec, an OEM cooperation with Evatec is of strategic importance”, said LayTec‘s CEO Dr. Thomas Zettler. “It will enable implementation of our metrology into processes beyond LayTec’s established applications. And when Swiss precision meets German quality standards, the expectations can never be too high.”
LayTec’s new off-line metrology system X Link provides fast, automated, non-destructive
and accurate evaluation of EVA cross-linking degree immediately after lamination. It can be integrated in every solar module production line and offers 100% coverage for process and quality control. The high precision measurements are performed through the backsheet without damaging the laminated surface. They take only a few seconds, do not influence the performance of the tested module and have a precision of ±1.5%. Learn more on and in our newsletter.
The new EpiCurve® TT is specially designed for single-port reactors with small viewport geometries and combines curvature measurements by a blue laser with reflectance
measurement at 405 nm. The blue laser is a must for patterned sapphire substrates (PSS) and double-side polished substrates. The 405 nm reflectance is indispensable for monitoring of InGaN MQW growth. Until now, it was impossible to have both features for reactors with only one small optical access because of the cross-talk effect. The new optical and electronic design of EpiCurve® TT eliminates this problem. The latest version of the tool has been installed on an Aixtron 200-4 RF/S reactor with only 5 mm hole in the ceiling at Otto-von-Guericke University of Magdeburg (Germany). Learn more in our newsletter and on EpiCurve® TT product page
In the next years, the use of PSS will further increase due to its high light extraction efficiency. Following this trend, LayTec‘s in-situ metrology software EpiNet 2 can be individually customized for various kinds of PSS.
LayTec has launched the next generation of ultra-violet pyrometry for HB-LED production: Pyro 400 Gen 2. Alongside with in-situ ultraviolet (UV) pyrometry, the new in-situ tool includes real-time UV emissivity correction for enhanced accuracy of GaN surface temperature during growth of more complex LED structures. Find more on the Pyro 400 product page or in our newsletter.
LayTec‘s Application and Support Department (A&S) is now headed by the new Chief Customer Officer (CCO) Dr. Oliver Schulz, effective since January 1. Dr. Kolja Haberland, who has headed both A&S and R&D by end of 2012, will now fully focus on his R&D work as Chief Technology Officer (CTO). Dr. Oliver Schulz, LayTec‘s Sales Manager for Korea in 2010-
2012, is very familiar with the needs of our customers in Asia. In close collaboration with Dr. Marcello Binetti, who has been successfully heading our support team for several years, Oliver will help us to even further improve LayTec‘s service quality in all global technology regions. With his academic and industrial background in growing III-Nitrides on silicon, Oliver will also strengthen our Application Engineering to support our customers in technology change towards larger silicon substrates. „The new company structure is our answer to the market challenges. When the number of players grows and the quality expectations are getting higher, it is a must to deliver extraordinary after-sales service and to stay ahead by investing even more in new metrology developments,“ said LayTec‘s CEO, Dr. Thomas Zettler.
The challenges of GaN growth on Si(111), especially for LED growth, are well known and meanwhile controllable. Cooldown-assisted layer cracking as a result of high tensile
stress can be prevented and crystal quality can be enhanced by sophisticated interlayers. Numerous institutions worldwide are already using LayTec‘s EpiCurve® TT with advanced
curvature resolution for high quality GaN devices on large scale Silicon substrates.
Now, this experience is being transferred to growth on Si(001) and Si(110), because GaN based power electronics can be easily integrated with Si standard electronics (CMOS) and
is available in large sizes up to 300 mm.
At the International Workshop on Nitride Semiconductors (IWN, Japan, October 2012), Jonas Hennig of Otto-von-Guericke Universität Magdeburg (Germany) reported about high performance of GaN HEMT structures on Si(001) with highly optimized interlayers to control stress and defect density. According to Mr. Hennig, in-situ growth monitoring by EpiCurve® TT is a great help for their strain engineering. Find more in the PDF newsletter.
In our newsletter we inform about latest metrology developments and report about application of our tools by customers. Please find the newsletter library here